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Reference project

Coal Drying Plant

Moisture reduction: from 35% to 10% | Energy recovery

Project overview

The supply, installation and commissioning of a coal drying and handling plant were planned for Bandırma Bor ve Asit Fabrikaları. The project includes a rotary drum drying unit, a steam-powered air-heating system, dust collection equipment and automation infrastructure designed to work with the existing coal handling system.

Project Information

  • Duration: 180 days
  • Year: 2022
  • Nominal coal feed capacity: 25 t/h
  • Water evaporation rate: 1,250 kg/h
  • Drying thermal power: Approximately 1.6 MW
  • Target system efficiency: At least 80%

Project Scope

  • Engineering, manufacturing, transport and installation work
  • Rotary drum, steam-powered air heater and twin-fan system
  • Installation of a cyclone, jet-pulse filter and stack
  • Coal feed and discharge conveyors with a weighing system
  • Steam and condensate lines, electrical and instrumentation work
  • Automation integration of the new drying unit with the existing coal handling and drying systems
  • Testing, commissioning and performance evaluation
01

Drying balance and thermal duty

Based on the moisture value and feed rate of the coal at Bandırma Bor ve Asit Fabrikaları, the dryer was sized for a 25 t/h feed, 1,250 kg/h of water evaporation and approximately 1.6 MW of drying thermal power.

02

Rotary drum and steam circuit

The rotary drum, steam-powered air heater and twin-fan system were supplied and installed, together with the steam and condensate lines.

03

Dust collection and coal handling

A cyclone, jet-pulse filter and stack were installed, and the coal feed and discharge conveyors were erected together with the weighing system.

04

Automation and performance

The new drying unit was integrated into the automation of the existing handling and drying systems, and testing, commissioning and performance work were completed.

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