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Reference project

Borax Pentahydrate Saturated Solution Plant

Capacity: 50 tonnes/hour | Material: 316L stainless steel

Project overview

A turnkey run-of-mine ore dissolution unit was installed to increase the solution capacity of the Borax Pentahydrate IV plant. The project covered engineering and construction, as well as the supply and installation of mechanical equipment, piping, electrical and automation systems. The plant was handed over following commissioning, performance testing and acceptance procedures.

Project Information

  • Project type: Turnkey plant installation
  • Duration: 365 days
  • Year: 2014
  • Covered area: 500 m²
  • Run-of-mine tincal feed capacity: 120 t/h
  • Approximate steam consumption: 20 t/h

Project Scope

  • Detailed engineering, architectural, civil, mechanical, electrical and automation designs
  • Construction of industrial buildings, reinforced concrete structures and 300 tonnes of steelwork
  • Installation of classifiers, heat exchangers, pumps and overhead cranes
  • Tincal feed and waste-clay conveyors, with approximately 2,500 m of solution and steam piping
  • ADP and MCC panels, ABB 800xA DCS control system and instrumentation
  • Commissioning, performance testing and acceptance procedures
01

Capacity increase and layout

The new run-of-mine dissolution unit was planned to raise the solution capacity of the existing Borax Pentahydrate IV plant, with a 120 t/h run-of-mine tincal feed and approximately 20 t/h steam consumption, inside a 500 m² covered area.

02

Engineering and structural works

Detailed engineering, architectural, civil, mechanical and electrical automation designs were prepared. The industrial building, reinforced concrete structures and 300 tonnes of steelwork were completed.

03

Mechanical installation and piping

Classifiers, heat exchangers, pumps and overhead cranes were installed. Tincal feed and waste-clay conveyors were erected together with approximately 2,500 m of solution and steam piping.

04

Control system and acceptance

ADP and MCC panels, the ABB 800xA DCS control system and instrumentation were commissioned. The plant was handed over after commissioning, performance testing and acceptance.

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