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Reference project

FGD Plant Calcium Sulphate Filtration System

Corrosion resistance: Special alloy | Flue-gas desulphurisation (FGD)

Project overview

The calcium sulphate filtration system at the FGD plant is installed to dewater the calcium sulphate slurry produced in flue-gas desulphurisation. FGD slurry is acidic and corrosive, so systems of this kind use a material with high corrosion resistance on wetted surfaces. For the FGD slurry line, process design, equipment fabrication, site piping, electrical and automation integration and commissioning were executed by Miyay Process.

Wetted surfaces in this project were fabricated in special alloy, and equipment fabrication covered laser cutting, stainless welding and precision machining. The system was installed at Eti Maden's FGD plant in Kütahya in 2021.

01

Setting out the slurry line scope

The calcium sulphate slurry line and the dewatering requirement at the FGD plant were reviewed, and the process design scope was defined.

02

Special alloy fabrication

A special alloy was used on wetted surfaces because of the corrosive slurry, and fabrication was carried out with laser cutting, stainless welding and precision machining.

03

Site installation and piping

The filtration unit was installed on site and the process lines were piped in place.

04

Automation and commissioning

PLC and SCADA integration was completed, and commissioning was carried out within the desulphurisation duty.

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