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Reference project

Run-of-Mine Tincal Calcination Plant

Temperature: 800°C | Production type: Continuous

Project overview

Engineering, fabrication, installation and commissioning of the pilot plant for calcined tincal production were completed, and the system was handed over in operating condition. The project included the calcination furnace and auxiliary process equipment, together with dust collection, gas scrubbing, material handling and control systems.

Project Information

  • Duration: 240 days
  • Year: 2015
  • Run-of-mine tincal feed capacity: 12 t/h
  • Calcined tincal production capacity: 5 t/h
  • Installation area: 1,250 m² outdoor area
  • Installed power: 1,250 kVA

Project Scope

  • Engineering and design work, site preparation and fabrication of 150 tonnes of steelwork
  • Fabrication or installation of the calcination furnace, compactor, crusher, screen and conveyor systems
  • Installation of filter and scrubber systems with a capacity of 80,000 m³/h, together with cyclones
  • Installation of the natural-gas line, burner and pressure-reduction station
  • Pneumatic conveying, dosing, silo and bagging systems
  • MCC panels, 1,250 kVA power infrastructure, instrumentation and ABB 800xA Compact control system
  • Commissioning, performance testing and acceptance procedures
01

Pilot-scale process design

The furnace and auxiliary equipment were selected on the basis of a 12 t/h run-of-mine tincal feed, 5 t/h calcined tincal output and an operating temperature of 800°C. The 1,250 kVA installed power and the 1,250 m² outdoor layout were engineered accordingly.

02

Site preparation and steelwork

Site preparation was carried out in the open area, and 150 tonnes of steelwork were fabricated and erected.

03

Furnace line and material preparation

The calcination furnace, compactor, crusher, screen and conveyor systems were fabricated and installed. The natural-gas line, burner and pressure-reduction station were installed.

04

Gas cleaning, conveying and automation

Filter and scrubber systems rated at 80,000 m³/h were installed together with cyclones. Pneumatic conveying, dosing, silo and bagging systems were installed in the same scope as the MCC panels, the 1,250 kVA power infrastructure, instrumentation and the ABB 800xA Compact control system. The pilot plant was handed over with commissioning and performance tests completed and acceptance carried out.

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