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Reference project

Foundry Grinding Workshop

Dust removal efficiency: 99.9% | Safe working environment

Project overview

A turnkey grinding workshop was installed at the Aydöküm foundry in Ankara to collect dust generated by grinding operations and improve the working environment. The project included engineering, steelwork, mechanical fabrication, piping, electrical and automation work. The system was commissioned and handed over in operating condition following performance testing and user training.

Project Information

  • Project type: Turnkey plant installation
  • Duration: 60 days
  • Year: 2016
  • Installation area: 200 m² covered area

Plant Highlights

  • Jet-pulse bag filter with a capacity of 40,000 m³/h
  • 8 grinding stations, each with a capacity of 5,000 m³/h
  • Fabrication of steelwork and the enclosed area
  • Fabrication and installation of filters, piping and dust handling equipment
  • Installation of electrical systems, MCC panels and the control system
  • Commissioning, performance testing and training
01

Assessment of grinding stations

The 8 grinding stations at the Aydöküm foundry were assessed at an extraction flow of 5,000 m³/h each, and their layout within the 200 m² covered area was worked out.

02

Steelwork and enclosure

Steelwork and the covered area were fabricated for the workshop, and the grinding stations sit within this covered area.

03

Filter and ductwork

A jet-pulse bag filter rated at 40,000 m³/h, the piping and the dust handling equipment were fabricated and installed.

04

Commissioning and training

Electrical systems, MCC panels and the control system were installed; the workshop was handed over in operating condition after commissioning, performance testing and user training.

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