Polymer Feeding
Polymer in powder or liquid form is fed into the system in a controlled manner according to the process requirement.
Chemical Dosing Systems
Polymer Preparation System
A process-focused solution for reliable, stable, automatic coagulant and flocculant preparation.
Process-focused selection
Engineered based on product and site data
Material
Carbon steel, stainless steel, or a special coating
Capacity
Defined according to project capacity
Commissioning
Installation, operator handover, maintenance planning, and after-sales support are coordinated.
PROCESS EQUIPMENT
Process-oriented selection for POLYMER PREPARATION SYSTEMS
Miyay Proses Polymer Preparation Systems consist of automatic units that ensure anionic, cationic and nonionic polymers in powder or liquid form are brought into solution in the correct ratio, matured and dosed. With high dissolution efficiency, stable concentration and uninterrupted feed guarantee, they play a critical role especially in flotation, sludge dewatering and chemical treatment processes. Thanks to their fully automatic control infrastructure, they do not require operator intervention and reduce operating costs by optimizing chemical consumption.
- Homogeneous and effective polymer preparation
- Precise and controlled dosing
- Design suitable for different processes
Why MİYAY?
- Process-oriented engineering approach
- Chemical compatibility and dissolution efficiency analysis
- Full automation and SCADA-compatible control
- Chemical safety and operator safety
- Pilot testing and scale-up support
- AISI 304L and AISI 316L body and piping options
SOLUTION SUITABLE FOR YOUR PROCESS
Every polymer preparation process is different. MİYAY determines the mixing time, water temperature, and preparation ratio according to the physical properties of the polymer.
By verifying polymer dissolution and the ideal preparation ratio through laboratory tests, a Polymer Preparation System suitable for your process is designed and commissioned.
KEY FEATURES
2-compartment preparation and storage structure
Powder or liquid polymer compatible design
High homogeneity with static and dynamic mixers
Level-controlled automation
High dissolution efficiency and stable concentration
Uninterrupted polymer feed
AISI 304L and AISI 316L body and piping options
PLC / SCADA compatible control infrastructure
Key Features and Advantages
The two-compartment preparation and storage structure ensures that powder or liquid polymer dissolves with high homogeneity through static and dynamic mixers. While level-controlled automation establishes uninterrupted polymer feed at stable concentration, AISI 304L and 316L body and piping options are determined according to the chemical.
Optional equipment
- Pneumatic powder feeding system
- Liquid polymer dosing pump integration
- Static and dynamic mixer options
- Powder feeding cabinet
- Level sensors
- Overflow prevention systems
OPERATING PRINCIPLE
POLYMER PREPARATION SYSTEMS Operating Principle and Process Steps
Solution Preparation
The polymer is mixed with water according to the specified preparation ratio and brought into a homogeneous solution.
Maturation and Homogenization
The prepared polymer solution is matured under suitable mixing time and conditions; its homogeneity is ensured with static or dynamic mixers.
Dosing and Feeding
The prepared polymer solution is dosed in a controlled manner according to the process requirement and fed continuously into the process.
TECHNICAL SPECIFICATIONS
POLYMER PREPARATION SYSTEMS technical data table
| Parameter | Value |
|---|---|
| Polymer Type | Anionic, cationic and nonionic polymers |
| Polymer Form | Powder or liquid polymer |
| System Structure | 2 compartment preparation and storage structure |
| Feeding System | Pneumatic powder feeding and liquid polymer dosing-pump integration |
| Mixing System | Static and dynamic mixer options |
| Control System | Automatic level-controlled operation |
| Automation | PLC-based control with SCADA compatibility |
| Body Material | AISI 304L / AISI 316L stainless steel options |
| Piping | Chemical-resistant AISI 304L / AISI 316L options |
| Safety Systems | Level sensors, overflow-prevention systems, and powder-loading hopper |
| Preparation Process | Polymer dissolution, maturation, and dosing |
| Pilot Testing | Laboratory testing and scale-up support based on process conditions |
MODEL AND CAPACITY OPTIONS
POLYMER PREPARATION SYSTEMS Model and Size Selection Table
| Model | Flocculant Dosing | Capacity (L/s) | Material Options | Quote |
|---|---|---|---|---|
| MPS-FD-5B | FD | 500 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-10B | FD | 1000 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-15B | FD | 1500 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-20B | FD | 2000 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-30B | FD | 3000 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-40B | FD | 4000 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-50B | FD | 5000 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-60B | FD | 6000 | SS304/SS316/PP/Custom | Request a quote |
| MPS-FD-100B | FD | 1000 | SS304/SS316/PP/Custom | Request a quote |
PRODUCT GALLERY
Equipment Details and Field Photos
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Polymer Preparation System — Share your capacity and process requirements
Share your capacity, material, and process requirements so our engineering team can assess the right configuration.