Gas Flow and Acceleration
The contaminated gas stream is directed into the Venturi duct. As it passes through the narrowing Venturi throat, the gas accelerates and creates highly turbulent flow.
Gas Treatment and Process Columns
Scrubber Systems
Effective Control of Fine Particles and Gas-Phase Contaminants in High-Velocity Gas Streams
Process-focused selection
Engineered based on product and site data
Material
Carbon steel, stainless steel, or a special coating
Capacity
Defined according to project capacity
Commissioning
Installation, operator handover, maintenance planning, and after-sales support are coordinated.
PROCESS EQUIPMENT
Process-Focused Selection for Venturi Gas Scrubber Systems
MIYAY Process Scrubber Systems are high-performance gas-washing units designed to capture fine particles, aerosols, and soluble contaminants from high-velocity gas streams. Based on the Venturi principle, the system accelerates the gas through a narrowing throat before bringing it into contact with the scrubbing liquid. The high gas velocity creates micron-scale droplets that promote effective collision and absorption between the particles and liquid. Venturi scrubbers are well suited to dynamic processes with high particulate loads, and stand out for their compact design and low maintenance requirements.
- Effective removal of particles and contaminants at high gas velocities
- High-performance scrubbing that intensifies gas–liquid contact
- Robust design for high temperatures and demanding process conditions
Why MIYAY?
- Engineering design tailored to process conditions
- System optimization based on fluid mechanics
- Design based on gas flow rate, particle concentration, temperature, and liquid type
- Energy-consumption and pressure-drop optimization
- Hydraulic recirculation and sludge management
- PLC controlled automation and alarm management
- Material options for high temperatures and corrosive gases
- ATEX compliant design options
- Site-specific process optimization
The Right Solution for Your Process
Every gas-treatment process is different. MIYAY calculates the Venturi throat area and length based on process parameters such as gas flow rate, particle concentration, temperature, and scrubbing liquid. The resulting gas-scrubbing solution is designed for your process while balancing energy consumption, pressure drop, and collection efficiency.
HIGHLIGHTED FEATURES
High gas velocity and effective atomization
Adjustable throat
High collection efficiency for fine and submicron particles
Compact design with a small footprint
Easy integration with existing stack systems
Designed for high-temperature gases
Special material options suitable for corrosive gases
PLC controlled automation and alarm management
Hydraulic fluid recycling system
Integrated sludge management
Engineering design tailored to the project and process conditions
Highlights and Benefits
High gas velocity and effective atomisation, combined with an adjustable throat, target the capture of fine and submicron particles. The compact body integrates into existing stack systems while hydraulic liquid recycling and integrated sludge handling run within the same system.
Optional equipment
- Flame arrester integration
- Anti-static design
- ATEX compliant design
- Pressure monitoring sensors
- Liquid-level monitoring sensors
- Hydraulic fluid recycling system
- Mud accumulation prevention system
WORKING PRINCIPLE
Venturi Gas Scrubber Systems Operating Principle and Process Steps
Contact with Scrubbing Liquid
The scrubbing liquid meets the high-velocity gas stream. Gas velocity creates micron-scale droplets that transfer particles and contaminants from the gas into the liquid phase.
Particle and Contaminant Capture
The large gas–liquid contact area effectively captures fine particles, aerosols, and soluble gas-phase contaminants. Particles collide with liquid droplets and are absorbed.
Liquid Recirculation and Sludge Management
The scrubbing liquid recirculates within the system. Sludge-management equipment helps prevent buildup, supporting continuous and stable operation.
TECHNICAL SPECIFICATIONS
Venturi Gas Scrubber Systems Technical Data Table
| Parameter | Value |
|---|---|
| Equipment Type | Scrubber Systems |
| Working Principle | Venturi Gas Scrubbing |
| Gas–Liquid Contact | High-Velocity Contact and Atomization |
| Throat System | Adjustable (Adjustable Throat) |
| Particle Collection Efficiency | Fine and submicron particles |
| Specified Retention Yield | >%95 |
PRODUCT GALLERY
Equipment Details and Field Photos
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Scrubber Systems — Share your capacity and process requirements
Share your capacity, material, and process requirements so our engineering team can assess the right configuration.