Creating the Flow
The motor- and gearbox-driven agitator shaft starts the process by creating controlled flow in the tank with the selected impeller.
Mixing & Homogenization Systems
Agitator and Mixer Systems
Homogeneous Mixing, Effective Mass Transfer, and Reliable Process Control
Process-focused selection
Engineered based on product and site data
Material
Carbon steel, stainless steel, or a special coating
Capacity
Defined according to project capacity
Commissioning
Installation, operator handover, maintenance planning, and after-sales support are coordinated.
PROCESS EQUIPMENT
Process-oriented choice for Agitator and Mixer Systems
MIYAY Agitator and Mixer Systems are designed for mixing, dissolution, suspension, homogenization, flocculation, and reaction in liquid–liquid, solid–liquid, and gas–liquid processes. Each process has different density, viscosity, solids content, and mixing objectives. MIYAY therefore designs each mixer system to suit the project, using process data, engineering calculations, CFD analysis, and mechanical design criteria. Used in chemicals, mining, energy, environmental technology, food, and pharmaceuticals, MIYAY agitators deliver high mixing efficiency, low energy consumption, and long service life.
- High-performance mixing for homogeneous blends
- Designed for different viscosities and product properties
- Low operating costs through energy-efficient, reliable operation
Why MIYAY?
- Process-oriented engineering approach
- CFD and mixing-performance analysis
- Torque, power, and shaft-strength calculations
- CE standards
- full automation solutions
- After-sales technical service
- Modernization and capacity-expansion services
- Spare parts for gearboxes, shafts, impellers, and seals
THE RIGHT SOLUTION FOR YOUR PROCESS
Mixing performance depends not only on motor power but also on the correct impeller, suitable shaft design, tank geometry, and flow characteristics. MIYAY analyzes your process data to design and commission the agitator and mixer system best suited to your application.
HIGHLIGHTED FEATURES
Mixer design tailored to process requirements
CFD supported flow and mixture analysis
Solutions for low- and high-viscosity applications
Top-, side-, and bottom-entry designs
Mechanical-seal or magnetic-coupling options
Heavy duty shaft and bearing system
Low energy consumption and high mixing efficiency
PLC / SCADA integration
ATEX compliant design options
Stainless steel and special-alloy options
Highlights and Benefits
The impeller design is set by the process requirement and supported by CFD flow analysis, with separate solutions for low and high viscosity duty. Top, side and bottom entry options are built on a heavy-duty shaft and bearing system with mechanical seal or magnetic coupling.
Optional equipment
- Variable-frequency drive (VFD)
- Mechanical or cartridge-type seal systems
- Magnetic-drive sealed system
- Double mechanical seal and barrier-fluid system
- Heavy duty bearing and shaft support system
- Local or central control panel
- Torque, vibration, and temperature monitoring systems
- Stainless-steel or special-alloy construction
- Service platforms and maintenance equipment
WORKING PRINCIPLE
Agitator and Mixer Systems Working Principle and Process Steps
Mixing and Homogenization
Thanks to the impeller suitable for the flow characteristics, liquid, solid or gas phases are mixed effectively, providing homogeneous distribution and high mass transfer.
Process Control
Mixing speed, torque, and operating parameters are controlled to meet process requirements and achieve optimum performance and energy efficiency.
Continuous, Reliable Operation
A robust mechanical design, appropriate sealing system, and heavy-duty construction ensure long-lasting, uninterrupted operation.
TECHNICAL SPECIFICATIONS
Agitator and Mixer Systems technical data table
| Parameter | Value |
|---|---|
| Equipment Type | Agitator / Mixer |
| Mounting Type | Top, side, or bottom entry |
| Mixing Type | Axial, Radial, High Shear |
| Engine Power | 0.37 – 250 kW |
| Shaft Diameter | 40 – 300mm |
| Impeller Diameter | 150 – 4,000 mm |
| Speed Range | Process Dependent |
| Seal Type | Mechanical seal, magnetic coupling, double mechanical seal |
| Material Options | Carbon steel, AISI 304L, AISI 316L, duplex stainless steel |
| Design Pressure | Atmospheric or Pressurized |
| Design Temperature | Process Dependent |
| Automation | PLC / SCADA / DCS Compatible |
| Design Standard | CE, ATEX |
MODEL AND CAPACITY OPTIONS
Agitator and Mixer Systems Model and Size Selection Table
| Model | Series | Typical Application | Quote |
|---|---|---|---|
| MPS-AG-C | Compact Series | Chemical preparation and dosing tanks | Request a quote |
| MPS-AG-R | Reactor Series | Reactors and process tanks | Request a quote |
| MPS-AG-S | Side-Entry Series | Large storage and mixing tanks | Request a quote |
| MPS-AG-E | Industrial Series | Thickeners, leach tanks, and heavy-duty processes | Request a quote |
SPARE PARTS
Spare parts
Critical spare parts for operational continuity
01
MPS-SP-01
Agitator impellers (Impellers)
02
MPS-SP-02
Agitator shafts
03
MPS-SP-03
Mechanical seal systems
04
MPS-SP-04
Magnetic coupling systems
PRODUCT GALLERY
Equipment Details and Field Photos
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Related equipment
All equipment
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Agitator and Mixer Systems — Share your capacity and process requirements
Share your capacity, material, and process requirements so our engineering team can assess the right configuration.