Fluid Inlet
The fluids to be mixed are fed into the system in a controlled manner through the static mixer inlet and begin to contact the guiding elements.
Mixing & Homogenization Systems
Static Mixers
High-efficiency mixing technology without moving parts.
Process-focused selection
Engineered based on product and site data
Material
Carbon steel, stainless steel, or a special coating
Capacity
Defined according to project capacity
Commissioning
Installation, operator handover, maintenance planning, and after-sales support are coordinated.
PROCESS EQUIPMENT
Process-oriented selection for Static Mixer Systems
MİYAY Static Mixer Systems have been developed for homogeneous mixing of liquid-liquid, liquid-gas, gas-gas and liquid-solid phases within a pipeline without the use of any moving equipment. The mixing process takes place as the fluid advances through specially designed guiding elements inside the mixer. The flow is continuously split, redirected and recombined. In this way, high mixing quality is achieved with minimum energy consumption. Static mixers offer a reliable and maintenance-free mixing solution in many industries such as chemical, petrochemical, water treatment, mining, food, energy and environmental technologies.
- Homogeneous and continuous mixing without the need for moving parts
- High process efficiency with short mixing time
- Design suitable for different fluid properties and process conditions
Why MİYAY?
- Custom design according to process data
- CFD-supported mixing analyses
- Pressure drop optimization
- Manufacturing in compliance with CE standards
- Short delivery times
- Domestic engineering and manufacturing
- Spare parts and technical service support
- Pilot testing and process validation services
Solution Suited to Your Process
Each fluid has different physical properties, flow rate and mixing objective. MİYAY analyzes your process data to determine the most suitable static mixer geometry; it designs and commissions your system by developing solutions that provide maximum mixing efficiency, minimum pressure drop and low operating cost.
KEY FEATURES
Contains no moving parts
Requires no energy consumption
Low maintenance cost
Compact and inline installation
Low pressure loss
High mixing efficiency
Operation suitable for continuous processes
Design suitable for corrosive and abrasive fluids
PTFE, PFA and special coating options
ATEX-compliant design options
Construction suitable for reaction, neutralization and dosing applications
Key Features and Advantages
The body, which has no moving parts and consumes no energy, is mounted compactly inline and provides high mixing efficiency with low pressure loss. PTFE, PFA and special coatings are used for corrosive and abrasive fluids, while the ATEX-compliant design is used in reaction, neutralization and dosing.
Optional equipment
- Stainless steel (AISI 304L, AISI 316L, 904L) body options
- Duplex and special alloy material options
- Flanged, threaded or weld-neck connections
- Hygienic (CIP/SIP) design
- Inline sampling connections
- Pressure and temperature sensor connections
- Mixing element geometries suitable for special processes
- Special design for high-temperature and high-pressure applications
OPERATING PRINCIPLE
Static Mixer Systems Operating Principle and Process Steps
Splitting and Redirecting
The specially shaped elements inside the static mixer continuously split and redirect the flow and bring different layers closer together to create effective mixing.
Homogeneous Mixture
As the fluids advance along the pipeline, they repeatedly merge and separate. In this way, a highly homogeneous mixture is obtained without the use of moving equipment.
Continuous Process
The fluid that has become homogeneous is transferred continuously to the process line. Since there are no moving parts, maintenance requirements are kept to a minimum while long-lasting and reliable operation is ensured.
TECHNICAL SPECIFICATIONS
Static Mixer Systems technical data table
| Feature | Value |
|---|---|
| Pipe Diameter | DN15 – DN2000 |
| Working Pressure | Vacuum – 40 bar |
| Operating Temperature | -50°C / +300 °C |
| Body Material | Carbon steel, AISI 304L, AISI 316L, 904L |
| Finishing Options | PTFE, PFA, PP, polyurethane |
| Connection Type | Flanged, threaded, welding-neck |
| Design Standard | DIN, ANSI, ASME |
| ATEX Compliance | Optional |
| Mixing Efficiency | Process Dependent |
| Pressure Loss | Process Dependent |
MODEL AND CAPACITY OPTIONS
Static Mixer Systems Model and Size Selection Table
| Model | Type | Application | Quote |
|---|---|---|---|
| MSM-C | Compact Static Mixer | Low-flow injection applications | Request a quote |
| MSM-S | Helical Static Mixer | General-purpose liquid–liquid mixing | Request a quote |
| MSM-V | High Mass Transfer Mixer | Gas–liquid and difficult-to-mix fluids | Request a quote |
| MSM-W | Vortex Mixer | Applications requiring low pressure drop | Request a quote |
| MSM-X | High-Viscosity Mixer | Laminar flow and high-viscosity products | Request a quote |
| MSM-Y | Turbulence-Generating Mixer | Rapid, intensive mixing applications | Request a quote |
| MSM-Q | Hygienic / CIP Mixer | Food, pharmaceutical, and specialized processes | Request a quote |
PRODUCT GALLERY
Equipment Details and Field Photos
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Static Mixers — Share your capacity and process requirements
Share your capacity, material, and process requirements so our engineering team can assess the right configuration.