Slurry Feeding and Flocculation
After the slurry is conditioned with appropriate polymer dosing, it is continuously transferred to the belt press filter through the feed chamber.
Solid-Liquid Separation Systems
Belt Press
Continuous operation and high efficiency: dewatering tailored to your process.
Process-focused selection
Engineered based on product and site data
Material
Carbon steel, stainless steel, or a special coating
Capacity
Defined according to project capacity
Commissioning
Installation, operator handover, maintenance planning, and after-sales support are coordinated.
PROCESS EQUIPMENT
Process-oriented selection for BELT PRESS FILTER SYSTEMS
Miyay Proses Belt Press Filter Systems are high-capacity sludge dewatering solutions suitable for continuous operation. They ensure efficient processing of large-volume suspensions with low solids content, especially in the treatment, food, chemical and mining industries. These systems, which stand out with their high mechanical compression force, low energy consumption and operational continuity, offer uninterrupted performance with minimal operator intervention by integrating into process lines.
- High-capacity solid–liquid separation with continuous operation
- Effective sludge dewatering thanks to staged pressing
- Efficient process management with easy operation and maintenance
Why MİYAY?
- Revamping, modernization and performance improvement services for existing belt press filter systems
- Process-oriented engineering approach
- Laboratory and pilot test support
- Production in accordance with CE standards
- Fast spare parts supply for belts, rollers, washing systems and critical equipment
- Full automation solutions
- Global reference experience
- After-sales technical support and spare parts service
Solution Tailored to Your Process
Every sludge dewatering process has different operating conditions. MİYAY designs, manufactures and commissions the Belt Press Filter solution most suitable for your process through laboratory analyses, pilot tests and detailed engineering studies. Our systems, which provide high dry solids content, low polymer consumption and long equipment life, optimize operating costs.
KEY FEATURES
500 mm – 3,000 mm belt width options
Continuous and fully automatic operation
Multi-stage mechanical compression system
Automatic belt washing system
Automatic belt tracking and tensioning system
Low energy and maintenance cost
PLC / SCADA integration
Stainless steel body options (AISI 304L / 316L)
Project-specific engineering design
Key Features and Advantages
Belt width options from 500 to 3,000 mm, multi-stage mechanical compression and automatic belt washing are designed for uninterrupted operation. The automatic belt tracking and tensioning system and AISI 304L / 316L body options limit belt deviations and maintenance requirements.
Optional equipment
- Integrated polymer preparation and dosing system
- Multi-stage flocculation unit
- Stainless steel construction
- Automatic belt tensioning system
- Automatic belt tracking system
- High-pressure belt washing system
- Automatic sludge flow control
- ATEX-compliant design
- Remote access and SCADA integration
OPERATING PRINCIPLE
Belt Press Filter Systems Working Principle and Process Steps
Gravity Pre-Dewatering
In the first zone, the slurry loses its free water under gravity. At this stage, the sludge is spread homogeneously onto the belt and prepared for mechanical compression.
Mechanical Compression
The sludge is progressively compressed between press rollers of different diameters. Thanks to mechanical pressure, a high proportion of water is removed and the desired dry solids value is reached.
Cake Discharge and Belt Cleaning
The dewatered filter cake is automatically scraped off the belt and discharged. The belt is then cleaned by the high-pressure washing system and continues operating continuously for the next filtration cycle.
TECHNICAL SPECIFICATIONS
BELT PRESS FILTER SYSTEMS technical data table
| Feature | Value |
|---|---|
| Equipment Type | Belt Filter Press |
| Working Principle | Continuous Mechanical Dewatering |
| Belt Width | 500 – 3.000 mm |
| Operating System | Continuous |
| Pre-Dewatering | Gravity Zone |
| Compression System | Multi-Stage Roller Pressing |
| Belt Tracking System | Automatic |
| Belt Tensioning System | Automatic Pneumatic |
| Belt Washing System | Automatic High-Pressure |
| Polymer System | Integrated or External |
| Installed Power | Project-Specific |
| Washing Water Consumption | Project-Specific |
| Body Material | AISI 304L, AISI 316L or Galvanized Steel |
| Automation | PLC / SCADA / DCS Compatible |
| Design Standard | CE Compliant |
| Application Areas | Treatment, Food, Chemical, Mining, Paper, Agriculture |
Belt Press hakkında sık sorulan sorular
What belt widths are belt filter presses manufactured in?
They are manufactured with belt widths of 500-3000 mm. The system operates on a continuous mechanical dewatering principle.
How do the dewatering stages work?
First, pre-dewatering is carried out in the gravity zone, followed by multi-stage roller pressing. Belt tracking, tensioning, and washing systems are automatic.
How are the polymer system and body material selected?
The polymer system can be installed integrated or externally. The body is manufactured in AISI 304L, AISI 316L, or galvanized steel, with automation compatible with PLC/SCADA/DCS.
MODEL AND CAPACITY OPTIONS
Belt Press Filter Systems Model and Size Selection Table
| Model | Belt Width (mm) | Capacity* (m³/h) | Installed Power (kW) | Quote |
|---|---|---|---|---|
| MPS-BPF-500 | 500 | 3 – 10 | 1.5 – 2.2 | Request a quote |
| MPS-BPF-1000 | 1.000 | 10 – 25 | 2.2 – 4 | Request a quote |
| MPS-BPF-1500 | 1.500 | 20 – 45 | 4 – 5.5 | Request a quote |
| MPS-BPF-2000 | 2.000 | 40 – 70 | 5.5 – 7.5 | Request a quote |
| MPS-BPF-2500 | 2.500 | 60 – 100 | 7.5 – 11 | Request a quote |
| MPS-BPF-3000 | 3.000 | 90 – 140 | 11 – 15 | Request a quote |
SPARE PARTS
Spare parts
Critical spare parts for operational continuity
01
MPS-SP-01
Filter belts (PP, PET, etc.)
02
MPS-SP-02
Upper filter belt
03
MPS-SP-03
Lower filter belt
04
MPS-SP-04
Drive drum
05
MPS-SP-05
Tension drum
06
MPS-SP-06
Guide drum
PRODUCT GALLERY
Equipment Details and Field Photos
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Belt Press — Share your capacity and process requirements
Share your capacity, material, and process requirements so our engineering team can assess the right configuration.